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buglerbilly
12-01-10, 09:45 PM
USMC V-22 Osprey Finds Groove In Afghanistan

Jan 12, 2010

By Bettina H. Chavanne
Washington

The V-22 Osprey’s range and speed, the twin talents of the aircraft most heavily promoted by the U.S. Marine Corps, are revealing themselves in Afghanistan, as readiness and reliability numbers begin to climb steadily throughout the fleet.

Lt. Gen. George Trautman, deputy commandant for aviation, says the level of hostile action experienced by the V-22s in Afghanistan is slightly higher than in Iraq. He calls Afghanistan “a different fight. There’s more kinetic work to be done.” Yet he takes exception to those who criticized the aircraft’s performance in Iraq. “Uninformed critics said we babied the aircraft [there],” he says, noting that the V-22 primarily ferried passengers and cargo, the primary mission of assault-support aircraft. “Because peace broke out, it didn’t do much in the way of [flying] into the heart of enemy assaults.”

In Afghanistan however, the Osprey has flown several combat missions, one in support of Special Operations Command. “Just a couple of aircraft in the middle of the night, [flew directly] into the enemy stronghold,” says Trautman. “It was a complete mission success.”

Additionally, during major operations in Now Zad, in the Helmand Province, Marine Corps’ Ospreys arrived from different directions at 3 a.m. “with speed and range the enemy didn’t expect,” Trautman says. “The Osprey was the most important participant in getting a reinforced company into that town in short order.” More important, the Osprey flew “two loads in the time it took the CH-53 to do one.”

The aircraft has also been beefed up recently with an all-quadrant gun, which rolls on and off. There are five guns in theater for 10 V-22s, and Trautman anticipates more in the future.

Marine Corps senior leadership has been building its case against V-22 critics for decades. With operations in Afghanistan clearly demonstrating the flexibility of the aircraft in combat, the task stateside is to continue doggedly chipping away at low reliability and readiness numbers.

These efforts are starting to yield results. The Osprey’s readiness rate has hovered at about 62% for months, but operations in Afghanistan have seen that number rising steadily, according to Marine Corps Commandant Gen. James Conway, who cites numbers in the 70-80% range. “It’s on that trajectory” to 90%, he claimed enthusiastically at the Pentagon last month.

Trautman, who is tracking V-22 readiness rates across the entire fleet, says Block B aircraft are at 65%. “We can trend up to the 70s [percent range] with aggressive sparing.”

The goal for the Marines is “to drive home operational readiness and mission dependability,” says V-22 program manager Col. Greg Masiello. “My top three initiatives are simple: availability, affordability and execution.”

Both Trautman and Masiello push constantly for improvement, leaning on the Bell-Boeing manufacturing team to drive more efficiency into the maintenance process and support increased depot-level work by the Marines. Masiello calls it “a full-court press on readiness and reduction in cost,” with a focus on the overall fleet, not just operational aircraft.

“We spend lots of time putting plans in place,” Masiello says. “It takes discipline and tenacity to make sure we’re executing to plan.” He is looking beyond the current contract to a second multi-year contract. “The time to do that is now,” he insists, noting that thinking strategically, and garnering support for future efforts will pay off down the road. “I need to continue to purchase [the V-22] and provide stability in the industrial base and in fielding the aircraft.”

Topping Masiello’s wish list is a new, fully instrumented test aircraft—an unusual, and unusually urgent, request.

“People ask why I’m prioritizing a developmental test aircraft” for an aircraft that has already been fielded, says Masiello. The program office, based at NAS Patuxent River, Md., already has one structural test aircraft in the hangar, but it is the No. 8 airplane. “It’s the oldest aircraft we have flying,” Masiello says. “And it’s exorbitant to operate,” costing about 330 maintenance man-hours per flight hour.

Why is a test aircraft so important at this stage in the V-22’s service life? Block C modifications are already underway, several new squadrons are being stood up stateside—MV-22s at Miramar, Calif., and CV-22s at Cannon AFB, N.M.—and the aircraft is flying at high tempo in Afghanistan. “We’re broadening the footprint of the program operationally,” Masiello says. “That brings some challenges to make sure we have the right support across the nation and the globe.”

Masiello’s primary focus for today’s fleet is building “a robust capability throughout our operating bases” and for deployed aircraft.

An up-to-date test article would provide the opportunity to field future aircraft with properly tested advanced capabilities. The services should know how best to exploit all the V-22’s capabilities today, Masiello says. Sometimes, he notes, “we don’t make huge changes on the aircraft, we tweak the software. Testing [software] on an instrumented aircraft tells me” if there are going to be any second-order effects that might require changes before being sent out to the fleet.

Looking much further down the road, a modernized test aircraft would eventually prove helpful in mapping out a service life-extension program (SLEP) for the V-22, Masiello says. “We need structural testing done . . . and envelope expansion” for high-altitude operations.

A new instrumented aircraft package costs $65 million, according to Masiello. He has put in a request for an Osprey test platform, but recognizes that a tight budget may limit his options, and says he hopes not to feel an “adverse impact” from the upcoming Quadrennial Defense Review. Despite that, Masiello says an instrumented test aircraft is essential. “I believe it has to be done, and we’ll continue to champion the case.”

Throughout the fleet, Masiello says, he wants to ensure “we’re not addressing only new capabilities, but [examining] other inherent benefits to retrofitting [new capabilities] and prioritizing” which aircraft will receive the upgrade. As the fleet grows, so does the bill to maintain and upgrade it. Masiello says he has met with Bell-Boeing on reducing costs. “We’re making sure we set goals,” he continues. “We don’t target specific things like [operations in] Iraq or Afghanistan. It’s about the fleet in general.” The entire fleet, he adds, should always be “ready for combatant commanders to use where and when they need it.”

Trautman has had his own conversations with Bell-Boeing, with an eye to building aircraft readiness directly into the contract. “The key is getting contractual arrangements exactly right,” he says, “and allowing the contracts to catch up to the way the V-22 is actually performing.” One result of his efforts: in January, Bell-Boeing will sign a firm, fixed-price contract for performance-based logistics with the Marines.

“This is a very long program in development, but a very new aircraft in operational use,” Masiello says. “We’re learning every day what will help us mature it.”

buglerbilly
13-01-10, 10:29 PM
Ares

A Defense Technology Blog

V-22 Osprey Sees Combat, Starts Hauling Supplies

Posted by Paul McLeary at 1/13/2010 9:42 AM CST



V-22 Osprey line up for action in Helmand province. (Pic: Cpl. Cory Smith, USMC)

During Operation Cobra’s Anger in early December 2009 — in which 1,000 U.S. Marines and a handful of Afghan soldiers — stormed the Now Zad valley in Afghanistan’s southern Helmand province, the Corps hit a major milestone. It was the first time the controversial tiltrotar V-22 Osprey was used in a combat situation.

The operation was conducted in keeping with coalition chief Gen. Stanley McChrystal’s counterinsurgency guidance, in which major population centers must be cleared of Taliban influence, with coalition soldiers moving in to small outposts in neighborhoods, much like the “Surge” in Iraq in 2007-2008. The assault kicked off in the early morning hours of Dec. 4, when Marine CH-53 helicopters inserted a Marine company at one end of the valley, and two Ospreys also made two runs each to drop a recon detachment at the other end.

The mission was hugely significant for the Corps since anyone familiar with the rocky history of the V-22 knows how big a victory a successful deployment to Afghanistan would be for the service. After more than 25 years of engineering problems and billions in development costs, and with the tragic legacy of four major crashes that have cost the lives of 30 people, the Osprey has generated its share of doubters — and the aircraft’s $120 million per model doesn’t exactly endear it to its critics. Even though the Osprey has, by all military accounts, performed well in Iraq from 2007 to the present — although it arrived too late to take part in any of the combat which the Marines experienced in al Anbar province — the congressional Government Accountability Office in July 2009 cautioned Congress that the aircraft “has yet to fully demonstrate that it can achieve the original required level of versatility…Based on the Iraq experience, the cost per flight hour is more than double the target estimate. DOD is therefore faced with the prospect of directing more money to a program, the military utility of which in some areas remains unproven.”

Just don’t tell that to the Marines in Helmand. “Just like any other support squadron out here, we’re fulfilling many of the same types of mission that they’re fulfilling….we’re able to fly some of the longer legs, but we’re fulfilling our role as a medium-lift sole support squadron,” USMC Lt. Col. Ivan Thomas, the executive officer of Marine Medium Tiltrotor Squadron 261(VMM-261) told Ares from Camp Leatherneck in Helmand.

In November, 10 Osprey deployed to Afghanistan for the first time, and Cobra’s Anger “was a nice initial start for the V-22s in Afghanistan,” Thomas said, adding that “it was a very straightforward mission that was flown under ideal conditions. Over time we’ll continue to improve on that.” So far “they’re handling quite well” in the harsh climate and high altitudes, he said, conceding that while there may have been “some expectations and concerns” about the aircraft, “very quickly people here saw that we operate just fine, and really right now we’ve got to the point where we’re just another assault support platform out here — but we’ve got longer legs and we can fly faster.”

As of last year, the Osprey was plagued with mission readiness rates hovering at 62 percent; but operations in Afghanistan have seen those rates rising steadily through the 70 percent and 80 percent range there, the Marine commandant, Gen. James Conway, told reporters last month. And Conway said he would like to see the tiltrotor “climb the ladder to the 90 percent” range. “It's on that trajectory,” he said, adding that any problems that have arisen so far do not involve the aircraft's major systems. “This isn't just a replacement for the CH-46…We're using [V-22s] in some of our operations to land troops deep and to very quickly build up troop numbers on deck.”

buglerbilly
30-05-10, 04:39 AM
Strict ROE, Nausea Inducing Screens Curb Use of MV-22 Osprey Gatling Gun

By Christian Lowe

CAMP BASTION, Afghanistan — It was touted as the answer to critics who said the MV-22 didn’t have enough firepower on board to shoot its way into a hot LZ.

And here in Afghanistan, this deployment of the MV-22s with Marine Medium Tiltrotor Squadron 261 marked the first real-world test of the BAE Systems-made Remote Guardian machine gun system – known in the Corps as the Interim Defensive Weapon System, or “belly gun” for short.

The squadron based here at Bastion air field, adjacent to Camp Leatherneck in Helmand province, has 12 aircraft and an inventory of five of the belly gun systems.

Problem is, they don’t want to use them.

Squadron commander Lt. Col. Ivan Thomas downplayed the difficulties with the system, saying simply that the manufacturer was sending over trainers who could help Marines learn how to use the system more effectively. The IDWS consists of a 7.62mm rotary cannon mounted in a retractable box near amidships on the Osprey’s undercarriage. There’s a targeting and control system inside the bird that uses an X-Box-like controller to steer the optics and gun for 360-degree coverage of the LZ.

Each Osprey also has a M240 7.62mm machine gun mounted to the ramp in the tail. Previous reports have indicated that the Afghanistan Ospreys would have .50 cals mounted on the tail ramp, but the squadron only does that when they think they’re going in guns blazing, which isn’t often.

Thomas said they’ve test fired the Remote Guardian system once, “and it’s extremely accurate,” he said. But with the kind of dynamic approaches these MV-22s are flying into the zone and the difficulty of looking through a soda straw at the LZ and firing at what’s firing at you in time, Thomas has opted to keep the IDWS off every one of his planes.

He argues that the rules of engagement here are so restrictive and the potential downside of a civilian casualty from a misaimed shot so high, he can’t take the risk of firing the Gatling gun if there’s a chance it will miss.


A senior crew chief I flew with agreed with the skipper, but added the controller/targeting station takes up too much room in the cabin (three seats) and devotes a crew chief’s entire attention to running the system.

“And you’d better have a strong stomach,” the gunny said. “Because sitting sideways and trying to keep that thing on target looking at the screen will make you pretty sick.”

The one thing these Marines loved about the IDWS was its highly accurate IR camera. Its crystal clear image and deep zoom capability make it a good capability for situational awareness when it’s getting hot.

“I can zoom in and track a guy as he’s walking around clear as day,” the gunny said.

But even with the high-speed surveillance capability, the Marines here don’t think the belly gun is right for their mission.

Read more: http://defensetech.org/2010/05/28/strict-roe-nausea-inducing-screens-curb-use-of-mv-22-osprey-gatling-gun/#ixzz0pNP7Nhxu
Defense.org

buglerbilly
02-06-10, 06:58 AM
V-22 ‘Ready to Go Fast’ in Afghanistan

June 01, 2010

Military.com|by Ward Carroll


(Editor's Note: Military.com editor Ward Carroll and managing editor Christian Lowe are currently embedded with American troops in eastern Afghanistan.)

BASTION AIRFIELD, AFGHANISTAN -- The pilots of Marine Medium Tiltrotor Squadron 261 have a simple question they ask the rest of the crew when they're about to transform the MV-22 Osprey from a helicopter to a propeller-driven airplane: "Are you ready to go fast?"

And when the twin prop-rotors twist to their fully forward position, the Osprey is going fast -- rapidly accelerating to speeds of 250 knots or more. That speed along with the airplane's ability to transit at high altitude are the performance characteristics that kept the V-22 program going in spite of a troubled developmental history, a period of over two decades that saw the loss of four Ospreys and 30 lives.

During those years, the V-22 program was nearly ended twice. The Osprey became synonymous with words such as "troubled" or "plagued," and press coverage generally presented the program as an expensive experiment in futility that was kept chugging along only by well-connected defense firms and pushy Marine Corps leadership.

But while those demons might still live among the terminal non-believers -- the defense industry pundits and obdurate bloggers who've elevated criticizing the V-22 into an art form -- there are none to be found on this sandy, wind-swept flight line that the "Raging Bulls" call home. In fact, the vibe that permeates the tiltrotor squadron's day-to-day operations is one of normalcy.

The oil stains that marked where the previous tenant's helicopters were parked have been replaced by scorch marks caused by the hot exhaust from the Osprey's engines. The factory-fresh shine is long gone and in its place is evidence of a well-used and battle-tested asset, not unlike the CH-53E Super Stallions parked nearby. Now sand-blasted prop-rotors and fluid streaked nacelles tell of an airplane that is as normal a presence as it is technologically and tactically innovative.

And for an airplane that came close to cancellation, that might be the best news of all.

"Our tasking authority treats us as just another assault support asset," said Lt. Col. Ivan Thomas, VMM-261's commanding officer. "If the mission requires speed and range, then they'll call us, but not every mission is like that."

Thomas explained how, for instance, troop inserts during the recent Marjah campaign in Helmand province were better suited for heavy-lift Super Stallions because of the short distances involved.

"We'd barely get our landing gear up and we'd be there," Thomas explained.

But as the Marjah battle wore on, the MV-22 was called on for resupply missions into specific high-threat areas because of its ability to get into and out of landing zones quickly. Thomas explained how squadron Osprey pilots performed a spiral approach from high altitude that kept their airplane over a safe area while allowing them to get on deck quickly.

"And on the way out, we used our rate of climb and speed to avoid the [rocket-propelled grenade and small-arms] threat," he said.

Another sign of the Osprey's coming of age is the pilot roster. Along with veteran aviators with thousands of hours in everything from the CH-46 to the F/A-18, Thomas has an unprecedented eight junior pilots -- "Osprey Babies" -- who've never deployed with anything but the MV-22.

Typically, Ospreys fly between combat outposts and forward operating bases delivering supplies and troops -- both day and night. The two-ship sorties last up to six hours, with the MV-22s returning frequently to Bastion for refueling.

Miilitary.com joined a section of Osprey for a recent daytime mission. During the flight, the two Ospreys -- codenamed Avalanche 11 and 12 -- conducted a variety of supply runs and personnel transfers between Bastion; the Marine Corps' light armored reconnaissance base at Payne to the south; the mountainous combat outpost at Golestan in the north; and the British Army's forward operating base near the village of Lashkar Gahn to the east.

Each leg presented different challenges to the pilots, Capt. Kevin Clark, a former Sea Knight pilot with many MV-22 hours under his belt; and Capt. Whalen Labhart, one of the squadron's "Osprey Babies" who became a Marine Corps pilot after eight years in the Navy as a fire-control technician aboard destroyers. Labhart would be at the controls of the aircraft for most of the nearly four-hour mission.

The first leg of the event took a local USMC brigadier general between Bastion and Payne. During the approach to Payne's gravel landing zone, Staff Sgt. Charles Klahn moved the ramp-mounted machine gun into the ready position as Sgt. Edwin Partridge and Cpl. Kade Miller relayed distance above the ground to the pilots and made sure the airplane was clear of obstructions.

The LZ at Payne was dusty but not enough to cause the "brownout" condition that completely robs pilots of an external visual reference. (That condition allegedly caused a recent hard landing in Afghanistan by a CV-22 -- the Air Force Special Operations variant of the airplane -- that destroyed the Osprey and caused three fatalities.) Visibility close to the ground was further hampered by high winds across the desert that created a localized sandstorm.

Once safely on deck, the general and his party got off and a handful of "Space A" travelers boarded: more evidence of how routine the Osprey's presence in the theater has become. The riders plopped themselves onto the troop seats with no more amazement than they might have had boarding their local city bus.

Subsequent legs of the mission used a wide range of the Osprey's performance capabilities. The high RPG-threat environment around Golestan demanded that Labhart execute a spiral approach, a tight turning profile that kept the Osprey over the objective while quickly diving down from high altitude to minimize the time the enemy might have to shoot. The landing pattern around Bastion was more permissive and so the two Ospreys did more traditional helicopter-style straight-in approaches.

Meanwhile back at Bastion's flight line, the maintenance crews were busy, toiling in the blazing sun and gusty winds. It was more than 110 degrees on the ramp. Several of the broken airplanes were missing their prop-rotors and looked as if they wouldn't be airworthy again for some time. Nearly all of the "down" birds had the panels around the engines open with technicians digging among the wire bundles inside.

"Just like in Iraq, we're hard on wiring systems," Thomas said. "Our avionics guys have become very good at going pin-to-pin to figure out what's wrong, but it's not an easy problem."

The fact the nacelles move put the tilt in tiltrotor, but that movement can also cause the tightly packed wire bundles within to rub against each other and chafe -- a big problem because of the potential for electronic shorts and subsequent fire.

Sand intrusion has also forced the squadron mechanics to change engines -- 16 so far -- at a higher than normal rate. But Thomas claimed that because of good support from engine-manufacturer Rolls-Royce and the Marine Air Wing, the squadron hasn't missed any assignments.

"We've also gotten good at changing engines on the flight line," he said.

While admitting that the Raging Bulls' maintenance team doesn't need to worry about job security, Thomas said his "mission capable rate" was generally at 75 to 80 percent, which meant nine or 10 of the 12 Ospreys he had at his disposal at Bastion were ready to go at any time.

Sixty miles to the south, Avalanche 11 started the last leg of the day. After the MV-22s lifted from the LZ and turned north, Capt. Clark (who took the controls after growing weary of spending the bulk of the mission watching the more junior pilot in the left seat fly) once again keyed the intercom and asked the rest of the Marines aboard the question that all Osprey crews are eager to hear: "Are you ready to go fast?"

(Editor’s note: In other V-22 news, the Associated Press is reporting that yesterday the downwash from the prop-rotors of an Osprey landing at a Staten Island Park caused tree branches to fall and hit a crowd of about 150 people watching a Memorial Day demonstration, leaving 10 people with cuts and other minor injuries. Check Military.com's "Shock and Awe" video channel for associated footage.)

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